Mesin Drilling Beam CNC + Bandsaw + Marking Device
Mesin Drilling Beam CNC + Bandsaw + Marking Device
INTRODUCTION OF OUR 1ADM 600 CNC DRILLING
MACHINE
The beam drilling center is considered as an
integrated system.
And this system is consisting of Input Conveyor + Beam Drilling
Center + Marking Unit +
Output Conveyor.
With the 1ADM 600 CNC (Computer Numeric Control) you
will be able to control all the machine systems.
To drill the steel beams used on metal bridges and
constructions, the profile should be located on the input conveyor. Then it
will be brought to its position by the CNC Control with servo motor unit.
The ADM 600 CNC Machine blocks the positioned beam
with hydraulic remoted special clamp jaws. The drilling process is performed by
1 Drilling Unit on 3 different axis. The drilling unit is controlled on their
axis with the servo motor through the CNC, special variable screw drive groups
and liner ball bearings. The drilling tools have got internal cooling system
with pressure air-cooling water spray. The spindle has got 2 pcs ATC with 4 tools
capacity.
We are using Mitsubishi servo motors, Thomson Neff
(INA) screw drives, INA linear guides, Parker hydraulics and Rohm drills
blocking unit on our machine.
Marking process is performed by dot system on beam
side with a special machine. This process could be completed as an independent
step at any time. There is no need to feed the material to the machine while
marking because the marking head turns by CNC and move 150 mm horizontally.
Processed beams will be carried to the output
conveyor. The carriers of the output conveyor are conducted with a reducer.
In order to facilitate the movement of the beam on the
conveyor, there is a CLUTCH which allows cutting the mechanical connection
between the carriers and the gearbox with motor.
INFEED CONVEYOR (FOR BARS UP TO 12 Meters) OPTIONAL 20 Meters
Powered roller way to feed up to 12 meters. Rolls are
suitably spaced to allow the eventual insertion of cross loading tables.
a. rolls centerline distance 750
mm in the first conveyor
b. rolls centerline distance 1500 mm in the other 3
conveyors
c. rolls real width 650
mm
d. drive motor servo
control
WORKING UNITS
MONO DRILLING HEAD
Drill heads of mono spindles model, in normal position
it drills the center of the profile , at –90° drills the left side of the
profile , at +90° drills the right side of the profile.
-90° or +90° positioning is performed by servomotor
and the drill head get locked mechanically to the desired position. To take
mono spindle to other positions first the mechanical lock getting unluck then
it comes to the desired position by servo motor.
Maximum drilling
capacity at 52 KG/mm² tensile strength 32 mm
Spindle main motor: 7 kW (continuous power)
Sensitive
driver speed change unit ensuring rapid feed, drilling and rapid return of the
drill. The system, there is no need to adjust cams, and also possible to use
twist drills of different lengths to compensate material distortion thus
reducing the cycle time.
Mist
air-oil coolant system operated
pneumatically and has got 2 different coolant systems.
Hydraulic double jaw vice assembly;
Automatic hydraulic double jaw vice assembly ensuring
positive clamping of the work piece during the drilling operation, both
horizontally and vertical.
Clamping jaws can operate unilaterally fixed reference
for the working area on the beam flange. Clamping jaws close and open
automatically and their control is included in the working cycle. No special
program functions are required, holes by reference to the working area axis can
be drilled as per program.
OUTFEED CONVEYOR (FOR BARS UP TO 12 M)
Carriage supporting structure for 12 meters long sections
as standard, optional up to 20
meters conveyor can be requested.
Carriage is made by pincher for longitudinal
positioning of the profile, controlled by CNC. The pincher can be rotated and
adjusted to clamp both working area and flange of the section its arm can be
lifted by operator by means of push button through an a.c. motor
Roll centerline distance 750 mm and 1500 mm
Rolls real width 650 mm
HYDRAULIC AND PNEUMATIC SYSTEM
Hydraulic power pack is generating the high working
pressure as well as the low pressure for the working units and for the
auxiliary circuites.
Hoses and connections
Circuit for cooling with air-oil heat exchanger
Hydraulic system is completed by solenoid valves and
connected hoses.
Pneumatic system consists of solenoid valves and it is
connected to machine system.
Electric system cabinet containing power and control
equipments for the units positioning axes and for the auxiliary services.
Control cabinet and electric cabinet are cooled by ventilator, also coolant air
is filtered as well.
.
OPTIONS FOR THE
INFEED CONVEYOR
4 meters extension to the infeed conveyor with respect to the
standard length to allow processing of bars up to 12 meters long.
8 meters extension to the in feed conveyor with respect to the
standard length to allow processing of bars up to 20 meters long.
TECHNICAL FEATURES OF 1ADM 600 CNC DRILLING
MACHINE
Control Panel
|
CNC ( PC MITSUBISHI )
|
Mono Spindle Unit
|
1 ( working in 3
directions )
|
Drilling Diameter
Ø
|
10 – 32 mm
|
Number of Spindle
Turning per Minute
|
200 – 3000 rpm
|
Spindle Motor
Power
|
7 kW
|
Maximum H - Beam
|
600 * 300
|
Tool Changing Unit
|
1 ATC with 4 tools
|
Threading –
Tapping Unit
|
Optional
|
Input Conveyor
Length
|
12 meters , Standard
|
Output Conveyor
Length
|
12 meters , Standard
|
Central Lubrication
System
|
Standard
|
TOOL COOLING
1. Cooling Fluid / Air Micro Spray System for external
cooling.
2. Cooling fluid / air micro spray system from inside
of the tool ( through spindle unit) for the internal cooling.
|
STANDARD
While
changing internal cooling to external cooling ; the pressured air and coolant
liquid hose need to be connected to external cooling joint.
|
Swarf Container
|
Optional ( Needs a
special channels on the foundation floor )
|
Internal Cooling
for Electronic Control Panel
|
Standard
|
Internal Cooling
for Electronic Control Panel with Air-Condition
|
Standard
|
Technical
Documentation
|
Standard
|
Maximum linear
weight of the section
|
300 Kg
|
CAPACITY
OF 1ADM 600 CNC DRILLING MACHINE
ANGLE
|
minimum
|
mm
|
80 * 80 * 8
|
maximum
|
mm
|
250 * 250 * 28
|
U CHANNEL
|
minimum
|
mm
|
80 * 45 * 6
|
maximum
|
mm
|
400 * 110 * 14
|
HEA
|
minimum
|
mm
|
96 * 100 * 5
|
maximum
|
mm
|
600 * 300 * 30
|
HEB
|
minimum
|
mm
|
100 * 100 * 6
|
maximum
|
mm
|
600 * 300 * 15,5
|
HEM
|
minimum
|
mm
|
120 * 106 * 12
|
maximum
|
mm
|
572 * 306 * 21
|
H WELDED
PROFILE
|
maximum
|
mm
|
600 * 300 * 80
|
IPE
|
minimum
|
mm
|
80 * 46 * 3,6
|
maximum
|
mm
|
600 * 220 * 19
|
IPN
|
minimum
|
mm
|
80 * 42 * 3,9
|
maximum
|
mm
|
550 * 200 * 19
|
ADM 600 CNC DRILLING MACHINE
MODEL
|
QTY.
|
|
1ADM 600 CNC DRILLING MACHINE STANDARD WITH 12
METERS INFEED & 12 METERS OUTFEED CONVEYORS
+ BANDSAW
+ MARKING
DEVICE
|
1
1
1
|
STANDARD
OPTIONAL
OPTIONAL
|
Jika anda tertarik membeli atau berencana investasi atau sekedar diskusi
tentang mesin, terutama dalam hal pengerjaan plat logam (sheet metal
fabrication), seperti mesin bending (press brake), potong plat
(guillotine shearing), potong sudut (notching), roll plat (roll bending
machine), pon (punching), press (stamping), plasma cutting (potong
plasma) dll. anda bisa menghubungi saya di nomor HP 081345026234 /
085822116234 atau email kurniawan.saldy@gmail.com, saya dengan senang
hati berbagi pengetahuan tentang hal tersebut, terima kasih.
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